the ERP functioning and features,
the inventory operations management is heavily dependent upon WMS System.
WMS system is different from an ERP
based inventory system in the sense that WMS manages inventory but manages
inventory operations and warehouse operations. Though it mirrors the inventory
that lies in ERP, the rest of the operations that are carried out through WMS
are different and operations intensive. Until a few years ago the inventory
operations used to be carried out with basic WMS where most of the operations
were manual. Put away lists and pick lists had to be printed and issued to the
operators, who had to note down the bin location and the pallet ID etc on the
slip and give it back to the operator to do the data entry into the WMS and
update the systems.
With the introduction of scanning
technology things became a lot easier where barcodes labels could be pasted on
the inventory which could then be scanned via hand held or wireless scanners
and the data could get uploaded into the WMS. This was further replaced by RF
scanners, which work in real time basis. Today most of the warehouse operations
are carried on through RF Scanners, which are like the extension of the WMS and
are connected to the system on real time basis.
The operators can now download
tasks, carry out the tasks and upload confirmation of task completion into the
system through RF scanners. This has not only improved operations efficiencies
and ensure better housekeeping but has greatly improved the inventory as well
as data efficiency. Both ERP and WMS systems along with RF technology have
helped improve inventory visibility, accuracy and operations efficiency,
resulting in faster operations, leaner inventory and good warehouse management
practices.
RF Tag IDs have made an entry into
the inventory and supply chain arena and are currently being adapted by retail
and textile industries as well as aero spares industry etc. Tag IDs will
provide inventory visibility at all times throughout the supply chain and
thereby ensure inventory accuracy. They are expected to help cut down and ease
a lot of operational processes too. However exorbitant cost of the RF tags IDS
has been the entry barrier that kept the industries from adapting this
technology. The rates are dropping fast making it viable for all industries to
adopt these into the inventory management and operations systems.
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